When to replace fuel pump?

c good

Member
Dec 8, 2011
777
207k miles on what I believe is the original fuel pump. Envoy still running perfectly. No abnormal noise from the pump. Installed a new filter last year and everything looks good.

How long do these pumps go? Should I replace it if it's still working just fine?

I'm planning a 2-3000 mile trip and eas thinking it might be a good ideal to replace it before it fails.

Thanks for any input.
 
Diagnosing a Fuel Pump begins with taking a Fuel Pressure reading as per:
TRAILBLAZERNOMINALFUELPRESSURE.jpg

...and continues with Dynamic Testing while the Fuel Pump is Running at Engine Idle and through Various RPM Ranges that can reveal weaknesses and pending failures due to Commutator Wear (Low RPM and Lower Fuel Pressure) showing up on an Oscilloscope Image as a "Known BAD Fuel Pump Wave Form" vs. what a properly running Electric Fuel Pump looks like via a "Known GOOD Fuel Pump Wave Form".

"Known BAD Fuel Pump Wave Form"

BADFUELPUMPWAVEFORM.jpg

"Known GOOD Fuel Pump Wave Form"

GOODFUELPUMPWAVEFORM.jpg

These measurements are acquired by the Removal of the Fuel Pump Fuse at the Power Distribution Center Fuse Block and the substitution of a "Fuse Buddy Loop", and its encirclement via a Low Amperage Current Clamp connected to an Inexpensive Hantek Model# 1008C or a PICO-Scope Model# 2204A Laptop Computer Based Oscilloscope:

Eric "O" from South Main Auto shows HOW to perform this Non-Invasive Test that does NOT require removing the Fuel Pump on ANY Vehicle.



@MAY03LT demonstrates WHERE and HOW to take Fuel Pressure Readings on Early Model GMT360 Vehicles:


An Alternative Location for Fuel Pressure Take Off:


All Information on "How to Use Inexpensive Oscilloscopes":

 
Last edited:
If you do decide to go ahead with replacing the pump, it is strongly suggested to use only an ACDelco or Bosch (Bosch makes them for ACDelco so whichever is cheaper). Delphi pumps have been reported to have quality issues with very early failures.
 
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Mine was still good at 193k, other then the fuel sending unit taking a crap. Ended up getting a BOSCH unit and its been rock solid ever since. Its been found that the AC Delco pumps are just rebadged BOSCH ones going off the part number stamped on the housing.
 
IMO, replace it before the trip with a quality pump. If gonna do it, do it as soon as can to get some time and mileage on it.
 

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